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Using the very latest technology,
Proctor’s new spar range brings to the dinghy world
carbon profiled spars that herald a new dawn in the
design of production carbon rigs.
Proctor’s new carbon spars
are currently being used on the Musto Skiff, and are
about to create quite a stir in the Open Class fleets
such as the Phantom, Merlin Rocket and International
Canoe. Like wood and alloy previously, initial attempts
at spar manufacture took place with round tubes, where
technology quickly allowed masts to evolve into profiled
sections.
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Profiled
Sections
Proctor’s new carbon spar range features super efficient
‘profiled’ shapes. The ‘Tear-Drop’ profile gives
the spar the required stiffness ratios fore and
aft to counteract the upwind kicker loads. Also,
because of its aerofoil shape, the profiled section
has improved air adhesion compared to a round tube,
meaning that the spar will directly increase lift
and reduce drag and so allow a cleaner air entry
onto the luff of the mainsail. In real terms, this
means the boat can point higher and go faster!
"The Proctor carbon dinghy spar range, with its
unique profiled section, truly offers a new generation
of carbon performance spars," explains Chips
Howarth, new business development manager for Proctor.
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Step
Down System
"A ‘step-down’ tapered topmast system, where the compression
loads in a rig change immediately above the hound and/or
trapeze point, has also been built in to each spar to
provide ultimate mast tip control."The topmast will
automatically respond through gusts and lulls, as opposed
to the mast hinging around the hound point and producing
an unbalanced rig - as typically occurs with traditional
alloy rigs."
Chips goes on to explain, "no more ‘fighting’ the boat
through the gusts and lulls, the topmast will work to
your advantage allowing the boat to effortlessly accelerate
through every gust. Computer controlled automated laminate
lay up under controlled tensions gives Selden a level
of tube consistency unattainable via any other composite
tube manufacturing technique. Hence, the mast you buy
will perform exactly the same as the World Champions!"
Materials
Only the highest-grade pre-preg tows of T700 or TZ carbon
fibre are used to offer the sailor the best stiffness
to weight spar, and with filament winding, the lowest
resins to fibre content pre-preg can be used.
The aerospace
grade pre-preg has a UV stabiliser within the resin
system to give the spars a guaranteed long life, even
in the sunniest of climates. In addition to the spar
section, a custom-made track has been shaped to extend
the profile. It is extruded from a highly advanced plastic
that offers excellent heat & UV stability, and very
high wear resistance.
Filament
Control
The alignment of composite fibres is central to the
performance characteristics of the spar. Filament winding
is a computer controlled process (CNC), guaranteeing
consistent and accurate fibre orientation from spar
to spar. Fibres can be laid down in a series of layers
ranging from 0º (unidirectional) to 89º (hoop). This
allows the designer huge scope for tailoring the main
and topmast section characteristics. The fibres are
also laid under tension, which enables us to provide
the most efficient material choice and the lightest
spars on the market.
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Feature
Benefits
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Mast
profile
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-
Teardrop shaped section
- Improved
stiffness ratios and aerodynamics
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Taper |
- Step-down
taper system
- Improved
gust control
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Bend
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- Bend
characteristics programmed in-house
- Controlled
and preferred bend properties
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Winding
techniques
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- Fibres
laid under tension
- Immediate
performance effect
- Increased
localised hoop strength
- Rugged
attachment of fittings
- Computer
controlled filament winding
- Increased
consistency between tubes
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Track
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- Supplied
with custom ABS track
- Best
wear, heat and UV resistance properties
- Large
bonding surface for track attachment
- Improved
strength and durability
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Manufacture
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- Tubes
manufactured in-house to ISO 9001 standards
- Guaranteed
quality
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If you would like more information on Carbon Masts
then please fill out an enquiry
form.
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